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Digitalisation and automation

Industry 4.0 and Industrial Internet of Things

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What does Industry 4.0 and Industrial Internet of Things mean?

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The Vacutouch machine control

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Our Smart Services at a glance

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Centrally controllable thanks to suitable bus interface

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Our e-Service: Optimum system availability worldwide

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Briefly explained: What does Industry 4.0 and IIoT
(Industrial Internet of Things) mean?

The world of industry is permanently facing new challenges. This includes ensuring higher product quality in the shortest possible time. The solution: digitisation and automation. This is Industry 4.0. The link between the digital and real worlds is a powerful tool for using resources efficiently and making industry more sustainable.

 

In concrete terms, this means that in order to get the most out of our machines while using them as gently as possible, we need to get to know them better. The term "Industrial Internet of Things" (IIoT) refers to the process of collecting huge amounts of data from intelligently networked machines in industry. Who evaluates, understands and uses it efficiently, benefits from a continuous optimization cycle and thus from high system availability and optimal machine performance with less wear.

What does IIoT mean for the VACUDEST?

By using the IIoT for the VACUDEST, our networked services not only give you an overview of your water treatment performance, but also prompt recommendations for optimization.

Your advantages

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Optimum system availability and constantly high preparation performance of your VACUDEST

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Time and operating cost savings through an optimized system

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Service cost savings through preventive corrective measures

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Easily accessible overview of the achievement of the expected savings of your VACUDEST

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The Vacutouch
Machine control

The heart of our IIoT is our convenient Vacutouch machine control. All data and analyses can be retrieved conveniently and can be used, for example, for predictive maintenance or optimization of the wastewater process.

 

 

Trend
OEE
Analysis
Cycle
Status
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Discover Industry 4.0 up close on our Vacutouch machine control!

Click through the navigation points,
to take a closer look at our smart analyses of the
under the magnifying glass.

Trend

Detailed performance curves for preventive optimisation measures

Benefit: You save service costs

Trend
OEE

Quick identification of performance losses

Benefit: You increase system availability through a long-term high-performance system

OEE
Analysis

Specific recommendations for action to optimise machine performance

Benefit: You save operating costs and increase system availability

Analysis
Cycle

Cycle by cycle, also tracking down creeping performance losses

Benefit: You save operating costs and increase system availability

Cycle
Status

One page, one look, all the information on your wastewater treatment in an easy-to-understand traffic light system.

Benefit: Your savings in black and white - perfect for environmental audits and internal monitoring.

Status

Advantage: Predictive maintenance

Increase the system availability of your VACUDEST through needs-based, preventive maintenance and make sure that your system runs safely, stably and without downtimes. At the same time, you can save up to 80 costs, because in the event of a loss of performance, early intervention and an on-site service visit can often be prevented.

H2O VACUDEST machine

Efficient process optimization: The Vacutouch control transmits
the data from the VACUDEST directly to our technical customer consultants.

Advantage: Long-lasting high machine performance

To give you an even better overview of the efficiency of your VACUDEST vacuum distillation system, we provide you with automatic, digital analyses that show you how well your system is running and where your processes have potential for optimization.

H2O video meeting

Your system is optimized perfectly via remote access. This saves time,
money and ensures optimum system availability in the long term.

Data
Optimization
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Our Smart Services
at a glance

Smart Cockpits

 

Our Smart Services Cockpits now make it even easier for you to operate your VACUDEST: See directly on the Vacutouch machine control how well your vacuum distillation system is running - and how easily you can optimise it. This way you get the best out of your wastewater treatment: more efficiency, higher process reliability, lower costs and less stress!

 

 

An image of the H2O Performance Cockpit user interface

OEE Performance Cockpit (Overall Equipment Effectiveness)

The Vacutouch machine control offers you a clear 30-day statistics of the overall effectiveness of your plant.

  • Clear display of the overall effectiveness of the plant directly on your Vacutouch machine control
  • Analysis period: 30 days
  • Recognizes productive uptime: Desired savings are achieved
  • Comparison of multiple VACUDEST installations is greatly simplified. e.g. at different company sites
  • Comparison of multiple VACUDEST installations is greatly simplified. e.g. at different company sites Reduce your operating costs through optimum machine performance: high-quality distillate with maximum capacity and without unnecessary stop times

Condition Monitoring

 

If the OEE shows potential for improvement, you can get started: Because with your new condition monitoring, optimizations are child's play! Clear statistics on your Vacutouch control system show you which optimizations will give you the highest performance gain. You can also see the savings you have made.

  • Clear listing of the most important causes for
    performance losses incl. suitable recommendations for action
  • Easy identification of longer-term performance losses
  • Total overview of the VACUDEST system in an easy-to-understand traffic light system
    with process data on the treatment quantity and effectiveness of the system
  • Listing of the currently saved costs

 

 

Analysis: Top safety news at a glance

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Zyklus: Identifies long-term performance losses

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Status: The entire system incl. savings at a glance

An image of the H2O Performance Cockpit user interface Status analysis
An image of the H2O Performance Cockpit user interface Cockpit analysis

Trend Cockpit

The Trend Cockpit enables you to react before it is too late. If the plant performance decreases, this is shown in the trend diagram in real time. This enables you as the operator to intervene early with small corrective measures and counteract the costs incurred for spare parts or service calls

  • Very detailed overview of VACUDEST performance within one day
  • Helps to improve the plant performance at an early stage:
    Trend Cockpit displays low performance in real time.
  • Reduces operating costs through preventive corrective measures

Health Report

 

On just one single page, which is automatically sent to your e-mail inbox every month, you will have all the information about your VACUDEST. system at a glance. in a clear traffic light system. Perfect for your environmental audits! Our Health Report saves you time, which you can use for more important things.

  • Economical overview of the VACUDEST system in an easy-to-understand traffic light system.
  • Perfect for internal environmental audits: Automatically reports monthly by e-mail or in the H2O-Cloud.
  • Increased reliability and efficiency through practical optimization recommendations with the top safety messages
  • Listing of currently saved costs
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H2O employee in a quote

We have the claim to relieve you comprehensively. That is why customer service has a high priority in our company. With our e-service, you can be sure of fast help and maximum system availability at minimum cost.

An H2O employee in front of a computer: BUS interface
A picture of data interfaces with a gear wheel: BUS interface

Centrally controllable:
Thanks to suitable bus interface

Well networked means being optimally informed - and guarantees high system availability of all machines integrated in the system. That is why VACUDEST vacuum distillation system can be integrated into central control systems. control systems. As interface we can offer Profibus DP, Profinet IO, OPC UA, Modbus TCP, Zenon or Ethernet IP.

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Our e-Service:
Optimal system availability worldwide

If your treatment system is at a standstill or delivers inadequate results, costs are incurred. Even with optimal organization, it takes time for one of our competent service technicians to be on site. That is why we have developed flexible remote access options that save time and therefore your money. Our e-service has the potential to eliminate more than 80 percent of all unscheduled on-site service technician visits

Access from all network-compatible end devices possible - even worldwide if desired

Our e-Service remote accesses not only allow your employees to access your VACUDEST from their workplace or even worldwide, you can also authorize our VACUDEST experts to connect to your system and system and quickly analyze and resolve security messages

A photo of an Ipad with H2O user interface

 

  • Remote access from H2O experts to your VACUDEST: Performance analysis, optimization of system effectiveness and fast elimination of safety messages
  • Your remote access to your VACUDEST: from the company network or worldwide
  • Faster respond when your VACUDEST is at a standstill: Push notification of malfunctions directly to your smartphone
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Worldwide access
to your VACUDEST

 

Should an on-site operation be necessary, it will be optimally prepared. The necessary spare parts are sent in advance and our excellently trained service technicians already have got a solution on hand. Read more about our spare parts service here.

Well informed but still have questions?

Our experts have the answer.

Contact us now

Requests

You have questions on our VACUDEST systems?

Kindly contact us!

 

Your contact is:

Thomas Dotterweich
 Senior Sales Engineer

+49 7627 9239-306
thomasm.dotterweich@h2o-de.com

Service

You need consumables, spare parts or a maintenance date?

We will be pleased to assist you!

 

Your contact is:

Carles Fité
 Technical Customer Support

+49 7627 9239-888
carles.fite@h2o-de.com

Career

You want to be part of our team and create the wastewater-free future with us?

We will tell you how!

 

Your contact is:

Bettina Böhringer
Human Resources

+49 7627 9239-201
career@h2o-de.com